April 19, 2024

A Scalable Process to Efficiently Manufacture Adeno-Associated Viral Vectors

Recombinant adeno-associated infections (AAVs) are perfect gene shipment automobiles that have the possible to treat a variety of diseases. Since they do not replicate without a helper infection, AAVs alone elicit low immune actions in mammalian cells. In addition, AAV vectors have high gene transfer performance, stable long-term expression, and they only infect specific cell types. These functions make recombinant AAV the vector of choice for viral-based gene targeting techniques in both scientific and fundamental research study settings. As AAV vectors ended up being a popular viral gene shipment system, scientists established tools and techniques to fine-tune their production processes. While the field has come a long method, researchers still have a hard time to scale their experiments and consistently produce the big amounts of viral vectors needed for preclinical and clinical gene treatment studies.1 The inability to appropriately scale viral production remains in part due to the absence of a complete viral production system which contains the ideal mix of reagents for every action of the procedure. For that reason, researchers need to try out lots of reagents to identify a mix that produces the highest viral titer for a specific AAV. Such optimization procedures are time- and labor-intensive, do not scale well, and are prone to batch-to-batch differences that cause sub-optimal viral titer yields. There are various techniques to produce AAV vectors, however the majority of follow a similar workflow that consists of plasmid production, cell growth, plasmid transfection, viral vector production, and purification. When scientists produce viral vectors for animal or human use, they must guarantee that their final preparation is devoid of immunogenic components. The traditional production procedure included co-transfecting cells with a helper virus due to the fact that AAVs can not replicate on their own. Helper infections, such as pathogenic adenoviruses, generate an immune response upon injection and are hard to eliminate from AAV preparations. To replace helper infections, scientists established a pHelper plasmid that, in combination with the VPC 2.0 cell line offers the adenoviral genes required for AAV replication. Using pHelper rather of an adenovirus in a helper-free AAV production technique makes sure that AAV viral preparations are safe for human use. For helper-free AAV production, scientists transfect a cell line with three plasmids: an AAV cis-plasmid that consists of a gene of interest, an AAV trans-plasmid with the infection rep and cap genes that are required to form an encapsulated AAV, and pHelper.1 Most researchers utilize HEK293 cells for AAV production since this cell line launches a substantial quantity of infection into the medium without cytopathic results.2 However, approximately 160 HEK293 cell lines exist, making it tough for researchers to pick the one that best fits their requirements.1 Scientists who aim to produce large amounts of virus must establish an AAV production system with a cell line that grows in suspension, as such systems are more scalable than those using adherent cells.To enhance AAV vector production effectiveness and scalability, Thermo Fisher Scientific developed the Gibco ™ AAV-MAX Helper-Free AAV Production System, an optimized and completely integrated suite of products developed to consistently produce high titers no matter scale. The AAV-MAX system contains all of the reagents needed to grow and transfect high-producing cells and extract maximal AAV titers. This package comes with Viral Production Cells 2.0, a high-producing HEK293F-derived clonal cell line that has robust passage stability and keeps its 24h doubling time over numerous passages. Additionally, due to the fact that this cell line grows in suspension, it enables scientists to effectively scale up AAV production. When scientists compared the performance of AAV-MAX vector production at 4 scales varying from 30 mL to 2 L, they acquired a likewise high titer for each condition.3 Therefore, the Gibco ™ AAV-MAX Helper-Free AAV Production System allows scientists to reliably scale up and accelerate viral production to produce high AAV titers.References” A 360-degree view of AAV production.” Genetic Engineering & & Biotechnology News, 2021. T. Kimura et al., “Production of adeno-associated virus vectors for in vitro and in vivo applications,” Sci Reports, 9( 1 ):13601, 2019.” AAV-MAX Viral Vector Production Brochure”. https://assets.thermofisher.com/TFS-Assets/BID/brochures/aav-max-ruo-production-system-brochure.pdf, accessed October 26, 2021..

There are various strategies to produce AAV vectors, but a lot of follow a similar workflow that consists of plasmid production, cell growth, plasmid transfection, viral vector production, and purification. The standard production process included co-transfecting cells with an assistant infection due to the fact that AAVs can not reproduce on their own. For helper-free AAV production, researchers transfect a cell line with three plasmids: an AAV cis-plasmid that consists of a gene of interest, an AAV trans-plasmid with the virus rep and cap genes that are required to form an encapsulated AAV, and pHelper.1 Most scientists use HEK293 cells for AAV production because this cell line launches a significant quantity of virus into the medium without cytopathic effects.2 However, approximately 160 HEK293 cell lines exist, making it challenging for scientists to choose the one that finest fits their needs.1 Scientists who intend to produce large amounts of infection must establish an AAV production system with a cell line that grows in suspension, as such systems are more scalable than those using adherent cells.To enhance AAV vector production performance and scalability, Thermo Fisher Scientific developed the Gibco ™ AAV-MAX Helper-Free AAV Production System, an optimized and fully integrated suite of products created to consistently produce high titers regardless of scale. Additionally, since this cell line grows in suspension, it enables scientists to efficiently scale up AAV production.