April 25, 2024

MIT Engineers Produce the World’s Longest Lithium-Ion Flexible Fiber Battery

In an evidence of idea, the team behind the brand-new battery technology has produced the worlds longest flexible fiber battery, 140 meters long, to demonstrate that the product can be produced to arbitrarily long lengths. MIT postdoc Tural Khudiyev (now an assistant teacher at National University of Singapore), former MIT postdoc Jung Tae Lee (now a teacher at Kyung Hee University), and Benjamin Grena SM 13, PhD 17 (currently at Apple) are the lead authors on the paper.
Researchers, consisting of members of this team, have actually formerly demonstrated fibers which contain a variety of electronic parts, consisting of light producing diodes (LEDs), photosensors, communications, and digital systems. Much of these are washable and weavable, making them practical for use in wearable items, however all have up until now depended on an external power source. Now, this fiber battery, which is also weavable and washable, could enable such devices to be totally self-contained.
The new fiber battery is manufactured using novel battery gels and a basic fiber-drawing system that starts with a larger cylinder including all the parts and after that heats it to just below its melting point. The material is drawn through a narrow opening to compress all the parts to a fraction of their initial diameter, while maintaining all the original plan of parts.
fiber battery The fiber battery continues to power an LED even after partial cutting showing that the fiber battery system is devoid of electrolyte loss and from short-circuiting. Credit: MIT
While others have tried to make batteries in fiber form, Khudiyev states, those were structured with essential materials on the outside of the fiber, whereas this system embeds the lithium and other materials inside the fiber, with a protective outdoors finishing, thus directly making this version steady and waterproof. This is the very first demonstration of a sub-kilometer long fiber battery which is both extremely long lasting and adequately long to have practical applications, he says.
The truth that they were able to make a 140-meter fiber battery reveals that “theres no apparent ceiling to the length. We might definitely do a kilometer-scale length,” he says. A presentation device using the brand-new fiber battery integrated a “Li-Fi” communications system– one in which pulses of light are utilized to transfer information, and included a microphone, pre-amp, transistor, and diodes to establish an optical data link in between two woven fabric gadgets.
” When we embed the active products inside the fiber, that suggests delicate battery parts already have an excellent sealing,” Khudiyev states, “and all the active materials are very well-integrated, so they do not alter their position” throughout the drawing process. In addition, the resulting fiber battery is much thinner and more flexible yielding an element ratio, that is the length-to-width portion, as much as a million, which is method beyond other designs, that makes it useful to utilize standard weaving devices to develop fabrics that incorporate the batteries as well as electronic systems.
battery example The thermally-drawn fiber battery (right) is fire-resistant due to the gel electrodes and gel electrolyte, whereas the control fiber battery with liquid electrolyte (left) quickly ignites and expands. Credit: MIT
The 140-meter fiber produced up until now has an energy storage capacity of 123 milliamp-hours, which can charge smartwatches or phones, he says. The fiber device is only a few hundred microns in density, thinner than any previous attempts to produce batteries in fiber type.
” The charm of our technique is that we can embed several gadgets in an individual fiber, Lee states, “unlike other techniques which need integration of numerous fiber devices.” They demonstrated combination of LED and Li-ion battery in a single fiber and he believes more than three or 4 gadgets can be integrated in such a small area in the future. “When we incorporate these fibers including multi-devices, the aggregate will advance the realization of a compact material computer system.”
In addition to individual one-dimensional fibers, which can be woven to produce two-dimensional fabrics, the product can also be used in 3D printing or custom-shape systems to produce strong items, such as cases that might offer both the structure of a device and its source of power. To show this capability, a toy submarine was covered with the battery fiber to offer it with power. Including the power source into the structure of such gadgets might decrease the total weight and so improve the performance and range they can accomplish.
” This is the very first 3D printing of a fiber battery device,” Khudiyev says. “If you wish to make complicated items” through 3D printing that include a battery gadget, he states, this is the very first system that can attain that. “After printing, you do not need to include anything else, since whatever is already inside the fiber, all the metals, all the active products. Its simply a one-step printing. Thats a first.”
That means that now, he states, “Computational systems can be put inside everyday objects, consisting of Li-Fi.”
The group has already applied for a patent on the procedure and continues to develop more enhancements in power capability and variations on the materials utilized to enhance effectiveness. Khudiyev says such fiber batteries could be all set for use in industrial products within a few years.
” The shape versatility of the brand-new battery cell permits designs and applications that have actually not been possible in the past,” says Martin Winter, a professor of physical chemistry at the University of Muenster in Germany, who was not involved in this work. Calling this work “very innovative,” he includes: “As many academic works on batteries look now at grid storage and electric automobiles, this is a wonderful discrepancy from mainstream.”
Recommendation: “Thermally drawn rechargeable battery fiber makes it possible for prevalent power” by Tural Khudiyev, Benjamin Grena, Gabriel Loke, Chong Hou, Hyeonji Jang, Jinhyuk Lee, Grace H. Noel, Juliette Alain, John Joannopoulos, Kang Xu, Ju Li, Yoel Fink and Jung Tae Lee, 20 December 2021, Materials Today.DOI: 10.1016/ j.mattod.2021.11.020.
The research was supported by the MIT MRSEC program of the National Science Foundation, the U.S. Army Research Laboratory through the Institute for Soldier Nanotechnologies, the National Science Foundations graduate research study fellowship program, and the National Research Foundation of Korea.

In a proof of principle, the group behind the brand-new battery technology has produced the worlds longest versatile fiber battery, 140 meters long, to show that the material can be made to arbitrarily long lengths. Now, this fiber battery, which is likewise weavable and washable, could enable such devices to be totally self-contained.
A demonstration gadget utilizing the brand-new fiber battery integrated a “Li-Fi” communications system– one in which pulses of light are used to send information, and included a microphone, pre-amp, transistor, and diodes to establish an optical data link between two woven fabric devices.
They showed integration of LED and Li-ion battery in a single fiber and he believes more than 3 or four gadgets can be integrated in such a small area in the future.” This is the very first 3D printing of a fiber battery gadget,” Khudiyev says.

This submarine drone is powered by a 20-meter-long fiber battery that is wrapped on its surface area. Credit: Courtesy of the researchers
The rechargeable battery can be woven and cleaned, and could offer power for fiber-based electronic gadgets and sensors.
Scientists have actually established a rechargeable lithium-ion battery in the type of an ultra-long fiber that could be woven into materials. The battery could make it possible for a variety of wearable electronic gadgets, and may even be used to make 3D-printed batteries in practically any shape.
The researchers visualize new possibilities for self-powered communications, noticing, and computational devices that might be worn like normal clothes, in addition to devices whose batteries could also function as structural parts.

By David L. Chandler, Massachusetts Institute of Technology
December 21, 2021