March 29, 2024

MIT Engineers Create the “Impossible” – New Material That Is Stronger Than Steel and As Light as Plastic

Such a product might be used as a light-weight, resilient finishing for cars and truck parts or cellular phone, or as a structure product for bridges or other structures, says Michael Strano, the Carbon P. Dubbs Professor of Chemical Engineering at MIT and the senior author of the new study.
” We dont usually consider plastics as being something that you could utilize to support a structure, but with this product, you can make it possible for new things,” he states. “It has extremely unusual residential or commercial properties and were very excited about that.”
The researchers have actually submitted for two patents on the process they utilized to produce the product, which they explain in a paper released in Nature on February 2, 2022. MIT postdoc Yuwen Zeng is the lead author of the study.
The new material is a two-dimensional polymer that self-assembles into sheets and could be utilized as a lightweight, long lasting coating for vehicle parts or cell phones, or as a structure material for bridges or other structures. Credit: polymer film thanks to the scientists; Christine Daniloff, MIT
2 dimensions
Polymers, that include all plastics, include chains of foundation called monomers. These chains grow by including new particles onto their ends. As soon as formed, polymers can be shaped into three-dimensional items, such as water bottles, using injection molding.
Polymer scientists have actually long assumed that if polymers might be induced to become a two-dimensional sheet, they need to form extremely strong, lightweight products. Many years of work in this field led to the conclusion that it was difficult to produce such sheets. One factor for this was that if simply one monomer turns up or down, out of the plane of the growing sheet, the material will start broadening in 3 dimensions and the sheet-like structure will be lost.
In the brand-new research study, Strano and his colleagues came up with a brand-new polymerization process that enables them to create a two-dimensional sheet called a polyaramide. These disks stack on top of each other, held together by hydrogen bonds between the layers, which make the structure very stable and strong.
” Instead of making a spaghetti-like molecule, we can make a sheet-like molecular plane, where we get molecules to hook themselves together in 2 dimensions,” Strano says. “This system takes place spontaneously in service, and after we synthesize the product, we can quickly spin-coat thin films that are extraordinarily strong.”
Because the product self-assembles in solution, it can be made in large amounts by merely increasing the amount of the starting products. The scientists revealed that they could coat surface areas with films of the material, which they call 2DPA-1.
” With this advance, we have planar particles that are going to be a lot easier to fashion into a very strong, however exceptionally thin product,” Strano says.
Light but strong
The researchers discovered that the new products elastic modulus– a measure of just how much force it requires to deform a material– is in between four and 6 times higher than that of bulletproof glass. They likewise discovered that its yield strength, or how much force it takes to break the product, is twice that of steel, despite the fact that the material has just about one-sixth the density of steel.
Matthew Tirrell, dean of the Pritzker School of Molecular Engineering at the University of Chicago, says that the brand-new method “embodies some really creative chemistry to make these bonded 2D polymers.”
” An important element of these new polymers is that they are easily processable in solution, which will assist in many new applications where high strength to weight ratio is essential, such as brand-new composite or diffusion barrier products,” says Tirrell, who was not involved in the study.
Another essential function of 2DPA-1 is that it is impenetrable to gases. While other polymers are made from coiled chains with gaps that allow gases to permeate through, the new product is made from monomers that lock together like LEGOs, and molecules can not get in between them.
” This might enable us to produce ultrathin finishings that can completely prevent water or gases from making it through,” Strano says. “This sort of barrier covering might be used to secure metal in automobiles and other lorries, or steel structures.”
Strano and his trainees are now studying in more detail how this particular polymer has the ability to form 2D sheets, and they are try out altering its molecular makeup to produce other types of novel materials.
Referral: “Irreversible synthesis of an ultrastrong two-dimensional polymeric material” by Yuwen Zeng, Pavlo Gordiichuk, Takeo Ichihara, Ge Zhang, Emil Sandoz-Rosado, Eric D. Wetzel, Jason Tresback, Jing Yang, Daichi Kozawa, Zhongyue Yang, Matthias Kuehne, Michelle Quien, Zhe Yuan, Xun Gong, Guangwei He, Daniel James Lundberg, Pingwei Liu, Albert Tianxiang Liu, Jing Fan Yang, Heather J. Kulik and Michael S. Strano, 2 February 2022, Nature.DOI: 10.1038/ s41586-021-04296-3.
The research was moneyed by the Center for Enhanced Nanofluidic Transport (CENT) an Energy Frontier Research Center sponsored by the U.S. Department of Energy Office of Science, and the Army Research Laboratory.

These chains grow by adding brand-new particles onto their ends. As soon as formed, polymers can be shaped into three-dimensional things, such as water bottles, utilizing injection molding.
Polymer researchers have long assumed that if polymers might be induced to grow into a two-dimensional sheet, they should form exceptionally strong, lightweight products. One factor for this was that if simply one monomer rotates up or down, out of the airplane of the growing sheet, the material will begin broadening in 3 dimensions and the sheet-like structure will be lost.
In the new research study, Strano and his associates came up with a brand-new polymerization procedure that permits them to produce a two-dimensional sheet called a polyaramide.

Stock video to show the idea of an extremely strong mobile phone.
The new compound is the outcome of a task thought to be impossible: polymerizing a material in two dimensions.
Utilizing an unique polymerization process, MIT chemical engineers have developed a new product that is stronger than steel and as light as plastic, and can be easily produced in big quantities.
The new material is a two-dimensional polymer that self-assembles into sheets, unlike all other polymers, which form one-dimensional, spaghetti-like chains. Previously, scientists had believed it was impossible to cause polymers to form 2D sheets.