November 2, 2024

Lunar Highways: How Lasers Can Transform Moon Dust Into Roads

ESAs PAVER project investigated the production of paved surfaces on the Moon, such as roads and landing pads, through melting of lunar regolith. A carbon dioxide laser was utilized for terrestrial testing, but on the Moon a Fresnel lens would be employed to focus sunlight. Credit: PAVER consortium/LIQUIFER Systems Group
The European Space Agency (ESA) has successfully utilized a laser to melt simulated moondust, paving the method for potential roadway building and construction on the Moon, an essential action to handle lunar dust obstacles in future objectives.
When astronauts return to the lunar surface area they are most likely going to be doing more driving than walking– however to keep billowing moondust at bay they are going to need roadways. An ESA project reported on October 12 in the journal Scientific Reports evaluated the development of roadworthy surfaces by melting simulated moondust with an effective laser.
Astronaut Gene Cernan driving the lunar rover, with the Apollo 17 Lunar Module in the background. Credit: NASA
The Necessity of Lunar Roads
With civilization comes roadways, and that is going to be especially true on the Moon, just to keep the dust away. Lunar dust is ultra-fine, abrasive, and clingy. In the Apollo period dust stopped up devices and eroded spacesuits.

Paving the Lunar Surface
The most useful reaction is to keep dust at bay by paving over locations of activity on the Moon, consisting of roadways and landing pads. The idea of melting sand to make streets was first proposed for Earth, back in 1933.
ESAs PAVER– Paving the roadway for large area sintering of regolith– task investigated the feasibility of this very same approach for lunar roadmaking, led by Germanys BAM Institute of Materials Research and Testing with Aalen University in Germany, LIQUIFER Systems Group in Austria and Germanys Clausthal University of Technology, with assistance from the Institute of Materials Physics in Space of the German Aerospace Center, DLR.
The PAVER consortium used a 12-kilowatt carbon dioxide laser to melt simulated moondust into a glassy solid surface, as a method of building paved surface areas on the face of the Moon. At centers set up at Clausthal University of Technology, the consortium accomplished a spot size of 5-10 cm. Proceeding through experimentation, they designed a strategy utilizing a 4.5 cm size laser beam to produce triangular, hollow-centred geometric shapes roughly 20 cm across. These might be interlocked to create solid surface areas throughout big locations of lunar soil which could function as roadways or landing pads. Credit: PAVER Consortium
The PAVER consortium used a 12-kilowatt co2 laser to melt simulated moondust into a glassy strong surface area, as a way of constructing paved surface areas on the face of the Moon.
As ESA materials engineer Advenit Makaya explains, the task remains in fact going back to the initial 1933 principle: “In practice, we would not bring a carbon dioxide laser on the Moon. Instead, this present laser is functioning as a light source for our experiments, to replace lunar sunlight which might be concentrated using a Fresnel lens a number of meters throughout to produce equivalent melting on the surface area of the Moon.
At centers set up at Clausthal University of Technology, the PAVER Consortium attained a melt area size of 5-10 cm. Proceeding through experimentation, they designed a strategy utilizing a 4.5 cm size laser beam to produce triangular, hollow-centred geometric shapes roughly 20 cm throughout. These might be interlocked to produce strong surfaces throughout big areas of lunar soil which might act as roadways or landing pads. Credit: PAVER Consortium
Method and Outcomes
” During previous in-situ resource usage jobs– including brick structure utilizing mirror-concentrated solar heat– weve been taking a look at surface melting limited to fairly little melt areas, from a couple of millimeters to a couple of centimeters in diameter. For developing roads or landing pads a much wider focal point is required, to be able to scan an extremely broad location in a useful timescale.”
At centers set up at Clausthal University of Technology, the consortium accomplished an area size of 5-10 cm.
At facilities set up at Clausthal University of Technology, the PAVER Consortium attained a spot size of 5-10 cm for melting simulated moondust. Proceeding through trial and mistake, they developed a strategy using a 4.5 cm diameter laser beam to produce triangular, hollow-centred geometric shapes approximately 20 cm throughout. These could be interlocked to create strong surface areas across big areas of lunar soil which could serve as roads or landing pads. Credit: PAVER Consortium
Continuing through experimentation, they devised a method utilizing a 4.5 cm diameter laser beam to produce triangular, hollow-centred geometric shapes roughly 20 cm across. These could be interlocked to create strong surfaces throughout big locations of lunar soil which might act as roads or landing pads.
Advenit adds: “It actually turned out to be easier to deal with regolith with a larger spot size, because at millimeter scale heating produces molten balls that surface tension makes tough to aggregate together. The larger beam produces a steady layer of molten regolith that is simpler to control.
A single melt layer has to do with 1.8 cm deep. Credit: PAVER Consortium
” The resulting material is fragile and glasslike, however will generally undergo downward compression forces. Even if it breaks we can still go on using it, fixing it as needed.”
The team discovered that reheating a cooled track can trigger it to break, so they transferred to geometries involving very little crossovers. A single melt layer has to do with 1.8 cm deep; built structures and roadways may be composed of several layers, depending on the load forces needed.
Jens Günster, heading the Multimaterial Manufacturing Processes Division at BAM, discusses: “Such high depth of melting to produce enormous structures can only be reached by big laser areas.”
The team estimates a 100 sq. m landing pad with a density of 2 cm of thick material may be constructed in 115 days.
ESAs PAVER– Paving the road for large location sintering of regolith– project examined the feasibility of melting regolith for lunar roadmaking, led by Germanys BAM Institute of Materials Research and Testing with Aalen University in Germany, LIQUIFER Systems Group in Austria and Germanys Clausthal University of Technology, with assistance from the Institute of Materials Physics in Space of the German Aerospace Center, DLR. Credit: PAVER Consortium
Origin and Future Prospects
This task originated from a call for concepts run by the Discovery element of ESAs Basic Activities through the Open Space Innovation Platform (OSIP).
This looked for out research study concepts related to off-Earth production and building and construction.
The call was responded to no less than 69 times. Of those, an overall of 23 ideas have actually been executed– based on an examination by a panel of ESA experts, who scored the concepts on their novelty.
” This preliminary call has actually been an efficient financial investment from our perspective,” keeps in mind Advenit, “It has opened several appealing tracks for follow-up investigation.”
Referral: “Laser melting manufacturing of large components of lunar regolith simulant for paving on the Moon” by Juan-Carlos Ginés-Palomares, Miranda Fateri, Eckehard Kalhöfer, Tim Schubert, Lena Meyer, Nico Kolsch, Monika Brandić Lipińska, Robert Davenport, Barbara Imhof, René Waclavicek, Matthias Sperl, Advenit Makaya and Jens Günster, 12 October 2023, Scientific Reports.DOI: 10.1038/ s41598-023-42008-1.

The Surveyor 3 spacecraft got a see from Apollo 12 astronauts Charles Conrad Jr. and Alan L. Bean, who snapped this picture on November 20, 1969. Credit: NASA
Notably, when the Apollo 17 lunar rover lost its rear fender, the automobile ended up being so layered in driven-up dust that it threatened to overheat, until astronauts improvised a repair using recycled lunar maps. When its radiator got covered in dust, the Soviet Unions Lunokod 2 rover did indeed die through overheating.
When the Apollo 12 Lunar Module landed around 180 m away, the Surveyor 3 lander was sandblasted with dust. Existing NASA modeling recommends that as lunar landers touch down, their thruster plumes might dislodge tonnes of dust, potentially sticking to lander surfaces along with covering the whole vicinity of the landing.

ESAs PAVER project examined the production of paved surface areas on the Moon, such as roads and landing pads, through melting of lunar regolith. Lunar dust is ultra-fine, abrasive, and clingy. These could be interlocked to develop solid surface areas throughout big areas of lunar soil which could serve as roadways or landing pads. These could be interlocked to develop strong surfaces across large areas of lunar soil which might serve as roadways or landing pads. These might be interlocked to develop solid surface areas throughout large areas of lunar soil which might serve as roads or landing pads.