November 2, 2024

Revolutionary Eco-Friendly Cooling Device Shatters Performance World Record

Revolutionary Eco-Friendly Cooling Device Shatters Performance World RecordCooling Air Conditioning - Revolutionary Eco-Friendly Cooling Device Shatters Performance World Record
HKUST engineers have set a new standard in refrigeration with their elastocaloric device, achieving a 75 K temperature lift and improving efficiency by 48%, using environmentally sustainable materials.

HKUST’s new cooling device breaks world records with a 75 K temperature lift and a 48% efficiency boost, using eco-friendly materials.

Researchers from the School of Engineering at the Hong Kong University of Science and Technology (HKUST) have developed an eco-friendly refrigeration device with record-breaking cooling performance. With a boost in efficiency of over 48%, the new elastocaloric cooling technology opens a promising avenue for accelerating the commercialization of this disruptive technology and addressing the environmental challenges associated with traditional cooling systems.

Challenges and Innovations in Cooling Technology

Traditional vapor compression refrigeration technology relies on refrigerants that have a high global warming potential. Solid-state elastocaloric refrigeration based on latent heat in the cyclic phase transition of shape memory alloys (SMAs) provides an environmentally friendly alternative, with its characteristics of greenhouse gas-free, 100% recyclable, and energy-efficient SMA refrigerants. However, the relatively small temperature lift between 20 and 50 K, which is a critical performance indicator of the cooling device’s ability to transfer heat from a low-temperature source to a high-temperature sink, has hindered the commercialization of this emerging technology.

Elastocaloric Cooling Device Performance Comparison - Revolutionary Eco-Friendly Cooling Device Shatters Performance World RecordElastocaloric Cooling Device Performance Comparison - Revolutionary Eco-Friendly Cooling Device Shatters Performance World Record
The multi-material cascade elastocaloric regenerator and performance comparison. Credit: HKUST

World Record in Cooling Efficiency

To overcome the challenge, the research team led by Prof. Sun Qingping and Prof. Yao Shuhuai from the Department of Mechanical and Aerospace Engineering has developed a multi-material cascading elastocaloric cooling device made of nickel-titanium (NiTi) shape memory alloys and broke the world record in its cooling performance.

They selected three NiTi alloys with different phase transition temperatures to operate at the cold end, intermediate end, and hot end, respectively. By matching the working temperatures of each unit with the corresponding phase transition temperatures, the overall device’s superelastic temperature window was expanded to over 100 K and each NiTi unit operated within its optimal temperature range, significantly enhancing the cooling efficiency. The multi-material cascading elastocaloric cooling device achieved a temperature lift of 75 K on the water side, surpassing the previous world record of 50.6 K. Their research was recently published in Nature Energy.

HKUST Cooling Device Team - Revolutionary Eco-Friendly Cooling Device Shatters Performance World RecordHKUST Cooling Device Team - Revolutionary Eco-Friendly Cooling Device Shatters Performance World Record
Prof. Sun Qingping (front row, fourth left), Prof. Yao Shuhuai (front row, third left), both Professors of the Department of Mechanical and Aerospace Engineering (MAE), MAE Postdoctoral Research Associate Dr. Zhou Guoan (front row, second left), MAE PhD student Li Zexi (front row, first left), and other members of the research team with their elastocaloric air conditioner. Credit: HKUST

Future Prospects and Environmental Impact

Building on the success in developing elastocaloric cooling materials and architectures with many patents and papers published in leading journals, the research team plans to further develop high-performance shape memory alloys and devices for sub-zero elastocaloric cooling and high-temperature heat pumping applications. They will continue to optimize material properties and develop high-energy efficient refrigeration systems to drive the commercialization of this innovative technology.

Space cooling and heating account for 20% of the world’s total electricity consumption and, according to industry estimates, are projected to become the second-largest source of global electricity demand by 2050.

“In the future, with the continuous advancement of materials science and mechanical engineering, we are confident that elastocaloric refrigeration can provide next-generation green and energy-efficient cooling and heating solutions to feed the huge worldwide refrigeration market, addressing the urgent task of decarbonization and global warming mitigation,” Prof. Sun said.

Reference: “A multi-material cascade elastocaloric cooling device for large temperature lift” by Guoan Zhou, Zexi Li, Qiuhong Wang, Yuxiang Zhu, Peng Hua, Shuhuai Yao and Qingping Sun, 23 May 2024, Nature Energy.
DOI: 10.1038/s41560-024-01537-3