May 18, 2024

Revamping Energy Recovery: New Way To Efficiently Convert Waste Heat Into Electricity

Illustration of nanopillars utilized in a brand-new design to effectively transform heat energy into electricity. Credit: S. Kelley/NIST
A team from NIST and the University of Colorado Boulder have actually developed a novel device utilizing gallium nitride nanopillars on silicon that considerably enhances the conversion of heat into electrical power. This might potentially recover big quantities of squandered heat energy, benefiting markets and power grids.
Scientists at the National Institute of Standards and Technology (NIST) have actually fabricated an unique gadget that could considerably enhance the conversion of heat into electrical power. The technology could assist recover some of the heat energy that is squandered in the U.S. at a rate of about $100 billion each year if refined.
Layers of silicon are then removed from the underside of the wafer until just a thin sheet of the product remains. The interaction between the pillars and the silicon sheet slows the transportation of heat in the silicon, enabling more of the heat to convert to electrical present.

The interaction in between the pillars and the silicon sheet slows the transportation of heat in the silicon, enabling more of the heat to transform to electric current. By growing nanopillars above a silicon membrane, NIST scientists and their coworkers have lowered heat conduction by 21% without minimizing electrical conductivity, an outcome that could significantly improve the conversion of heat energy into electrical energy. A material should perform heat inadequately in order to preserve a temperature level difference between two areas yet conduct electricity incredibly well to transform the heat to a considerable quantity of electrical energy. As an effect, the transport of heat energy takes the type of phonons– moving collective vibrations of the atoms. The interaction in between the phonons taking a trip in the silicon sheet and the vibrations in the nanopillars slow the taking a trip phonons, making it harder for heat to pass through the material.

When the fabrication technique is improved, the silicon sheets could be covered around steam or exhaust pipelines to transform heat emissions into electrical energy that could power close-by devices or be provided to a power grid. Another prospective application would be cooling computer chips.
By growing nanopillars above a silicon membrane, NIST scientists and their colleagues have reduced heat conduction by 21% without lowering electrical conductivity, an outcome that might dramatically improve the conversion of heat into electrical energy. In solids, heat energy is carried by phonons, periodic vibrations of atoms in a crystal lattice. Particular vibrations of the phonons in the membrane resonate with those in the nanopillars, acting to slow the transfer of heat. Crucially, the nanopillars do not slow the movement of electrons, so that electrical conductivity remains high, producing a remarkable thermoelectric material. Credit: S. Kelley/NIST
The NIST-University of Colorado study is based upon a curious phenomenon first discovered by German physicist Thomas Seebeck. In the early 1820s, Seebeck was studying two metal wires, each made from a different material, that were signed up with at both ends to form a loop. He observed that when the 2 junctions linking the wires were kept at various temperatures, a neighboring compass needle deflected. Other scientists soon understood that the deflection occurred since the temperature level distinction induced a voltage between the two regions, causing present to flow from the hotter area to the chillier one. The present produced a magnetic field that deflected the compass needle.
In theory, the so-called Seebeck impact could be an ideal method to recycle heat that would otherwise be lost. Theres been a major challenge. A product must perform heat inadequately in order to keep a temperature level distinction in between two areas yet perform electrical power exceptionally well to transform the heat to a considerable amount of electrical energy. For the majority of compounds, however, heat conductivity and electrical conductivity work together; a poor heat conductor produces a bad electrical conductor and vice versa..
In studying the physics of thermoelectric conversion, theorist Mahmoud Hussein of the University of Colorado discovered that these homes could be decoupled in a thin membrane covered with nanopillars– standing columns of product no more than a few millionths of a meter in length, or about one-tenth the density of a human hair. His finding caused the partnership with Bertness.
Utilizing the nanopillars, Bertness, Hussein and their colleagues prospered in uncoupling the heat conductivity from electrical conductivity in the silicon sheet– a very first for any product and a turning point for making it possible for effective conversion of heat to electrical energy. The researchers reduced the heat conductivity of the silicon sheet by 21% without decreasing its electrical conductivity or changing the Seebeck impact.
In silicon and other solids, atoms are constrained by bonds and can stagnate freely to transmit heat. As a repercussion, the transport of heat energy takes the form of phonons– moving cumulative vibrations of the atoms. Both the gallium nitride nanopillars and the silicon sheet carry phonons, but those within the nanopillars are standing waves, selected by the walls of the small columns much the method a vibrating guitar string is held repaired at both ends.
The interaction in between the phonons traveling in the silicon sheet and the vibrations in the nanopillars slow the traveling phonons, making it harder for heat to go through the material. This reduces the thermal conductivity, therefore increasing the temperature difference from one end to the other. Simply as importantly, the phonon interaction achieves this task while leaving the electrical conductivity of the silicon sheet the same.
The team is now working on structures fabricated completely of silicon and with a much better geometry for thermoelectric heat healing. The researchers expect to show a heat-to-electricity conversion rate high adequate to make their method economically viable for industry.
Referral: “Semiconductor Electrical and thermal Properties Decoupled by Localized Phonon Resonances” by Bryan T. Spann, Joel C. Weber, Matt D. Brubaker, Todd E. Harvey, Lina Yang, Hossein Honarvar, Chia-Nien Tsai, Andrew C. Treglia, Minhyea Lee, Mahmoud I. Hussein and Kris A. Bertness, 23 March 2023, Advanced Materials.DOI: 10.1002/ adma.202209779.
This research was funded in part by the Department of Energys Advanced Research Projects Agency-Energy.